TOS5200_Withstanding voltage tester

AC Output sectionOutput range 0.05 kV to 5.00 kV
Accuracy± (2 % of set + 20 V) when no load is connected
Operating range0.00 kV to 5.50 kV
Resolution10 V STEP
Max. rated output *1500 VA (5 kV/100 mA)
Max. rated voltage5 kV
Max. rated current100 mA (when the output voltage is 0.5 kV or greater)
Transformer rating500 VA
Output voltage waveform *2 Sine
DistortionIf the output voltage is 0.5 kV or more: 3 % or less (when no load or a pure resistive load is connected)
Crest factor√ 2 ± 3 % less than (when the output voltage is 800 V or greater, no load)
Frequency 50 Hz or 60 Hz
Accuracy± 0.5 % (excluding during voltage rise time)
Voltage regulation10 % or less (when changing from maximum rated load to no load)
Input voltage variation±0.3 % (5 kV when no load is connected; power supply voltage: 90 V to 250 V)
Short-circuit current200 mA or more (when the output voltage is 1.0 kV or greater)
Output methodPWM switching
Start voltageThe voltage at the start of withstanding voltage tests can be set to 50 % of the test voltage.
Limit voltageThe test voltage upper limit can be set . AC: 0.00 kV to 5.50 kV
Output voltage monitor featureIf output voltage exceeds the specified value + 350 V or is lower than the specified value – 350 V, output is turned off, and protective features are activated.
VoltmeterDigitalMeasurement range0.000 kV to 6.500 kV AC
Display□ . □□□ kV
AccuracyV < 500 V:± (1.5 % of reading + 20 V)、V ≧ 500 V: ±1.5 % of reading
Response*3True rms, Average value response/rms display switchable
Hold featureAfter a test is finished, the measured voltage is retained until the PASS or FAIL judgment is cleared.
AmmeterDigitalMeasurement rangeAC:0.00 mA to 110 mA
Displayi = measured current
i < 1 mA:□ . □□□ mA
1 mA ≦ i < 10 mA:□ . □□□ mA
10mA ≦ i < 100 mA:□□ . □□ mA
100 mA ≦ i:□□□ . □ mA
Accuracy*41.00 mA ≤ i: ± (1.5 % of reading), i < 1.00 mA: ± (1.5 % of reading + 30 μA)
Response*3True rms, Average value response/rms display switchable
Hold featureAfter a test is finished, the measured current value is retained until the PASS judgment is cleared.
 
Judgment featureJudgment method and judgment operation
JudgmentJudgment methodDisplayBuzzerSIGNAL I/O
UPPER FAILIf a current that is greater than or equal to the upper limit is detected, the output is turned off, and an UPPER FAIL judgment occurs.FAIL LED lights; UPPER is displayed on the screenONGenerates a U-FAIL signal
LOWER FAILIf a current that is less than or equal to the lower limit is detected, the output is turned off, and a LOWER FAIL judgment occurs. This judgment is not performed during voltage rise time (Rise Time) of all tests and during the voltage fall time (Fall Time) of AC withstanding voltage tests.FAIL LED lights; LOWER is displayed on the screenONGenerates a U-FAIL signal
PASSIf the specified time elapses without any problems, the output is turned off, and a PASS judgment occurs.PASS LED lights
displayed on the screen
ONGenerates a PASS signal
  • If PASS HOLD is enabled, the PASS signal is generated continuously until the TOS5300 Series receives a STOP signal.
  • The UPPER FAIL and LOWER FAIL signals are generated continuously until the TOS5300 Series receives a STOP signal.
  • The FAIL and PASS buzzer volume levels can be changed.
  • For PASS judgments, the length of time that the buzzer sounds for is fixed to 0.2 seconds. Even if PASS HOLD is enabled, the buzzer turns off after 0.2 seconds.
Upper limit settingAC: 0.01 mA to 110 mA
Lower limit settingAC: 0.01 mA to 110 mA / OFF
Judgment accuracy *41.00 mA ≤ i: ± (1.5 % of set), i < 1.00 mA: ± (1.5 % of set + 30 μA)
Current detection methodCalculates the current’s true rms value and compares this value with the reference value
CalibrationCalibrated with the rms of a sine wave using a pure resistive load
TimeVoltage rise time 0.1 s to 10.0 s
Resolution0.1 s
Voltage fall time0.1 s / OFF (only enabled when a PASS judgment occurs)
Test Time 0.1 s to 999 s, can be turned off (TIMER OFF)
Resolution0.1 s to 99.9 s: 0.1 s0 / 100 s to 999 s: 1 s
Accuracy±(100 ppm + 20 ms) excluding Fall Time

*1 Regarding the output time limits:
Taking size, weight, and cost into consideration, the heat dissipation capability of the voltage generator that is used for withstanding voltage tests has been designed to be one half that of the rated output. Use the TOS5300 Series within the following limits. If you use the product in a manner that exceeds these limits, the output section may overheat, and the internal protection circuits may be activated. If this happens, stop testing, and wait until the TOS5300 Series returns to its normal temperature.

Ambient temperatureUpper limit settingPause timeOutput time
t ≤ 40 °CAC50 mA < i ≤ 110 mAGreater than or equal to the output time30 min. max.
i ≤ 50 mANot necessaryContinuous output possible

(Output time = voltage rise time + test time + voltage fall time)

*2: Regarding the test voltage waveform: Waveform distortions may occur if an DUT whose capacitance is dependent on voltage (for example, an DUT that consists of ceramic capacitors) is connected as the load. However, if the test voltage is 1.5 kV, the effect of a capacitance of 1000 pF or less can be ignored.Because the product’s high-voltage power supply uses the PWM switching method, if the test voltage is 500 V or less, the switching and spike noise proportions are large. The lower the test voltage, the greater the waveform is distorted. *3: For both True rms and Mean-value response, 50 ms or above response time is required to satisfy the measurement accuracy. *4: Regarding ammeter and judgment accuracy: During AC withstanding voltage tests, current also flows in the stray capacitance of items such as the measurement leads and jigs. This current that flows in the stray capacitances is added to the current that flows in the DUT, and the sum of these currents is measured.Especially if you want to perform judgments with high sensitivity and accuracy, it is necessary to consider methods to limit the current that flows in these stray capacitances, such as by adding upper and lower limits.

Output voltage1 kV2 kV5 kV
When using 350 mm long test leads that are suspended in air (TYP)2 μA4 μA10 μA
When using the accessory, high test lead TL31-TOS (TYP)16 μA32 μA80 μA

In case of 70 % humidity or higher, it is considerable to add 50 μA on the Limit value.